Industry Solutions
Manufacturing Software Solutions
Connect planning, materials, production, quality, maintenance and distribution.
Plants lose time to unplanned material shortages, unrecorded downtime and quality data that arrives too late. We build manufacturing systems that link planning to the shop floor and back into costing.
We Build. We Deploy. We Watch.
Manufacturing system map
Modules are delivered incrementally and connected through a single data model, shared permissions and audited workflows.
Challenges
Where manufacturing operations lose time
These are the recurring problems we hear before a system replacement or first build.
Industry challenges
- Production plans disconnected from material availability
- BOM and routing revisions maintained manually
- Shop-floor reporting collected on paper
- Rejection and rework data captured after the shift
- Preventive maintenance slips and downtime is untracked
- Production costing is estimated rather than derived
Software we can build
Products and platforms for manufacturing
Software products we can build
- Manufacturing ERP
- Production planning and control
- Bill-of-material management
- Material requirements planning
- Shop-floor execution system
- Quality management system
- Maintenance management
- Warehouse management
- Vendor and procurement platform
- Batch and serial traceability
- Dealer/distributor portal
- Production analytics
How we digitize
Workflows we move out of spreadsheets and paper
How we digitize the industry
- Demand and production planning
- BOM and routing
- Work orders
- Material issue and consumption
- Machine and labour reporting
- Quality inspections
- Rejection and rework
- Preventive maintenance
- Downtime tracking
- Batch and serial traceability
- Production costing
- Dispatch planning
Platform architecture
Recommended module structure
A modular architecture keeps the first release small while leaving room for every later module.
Recommended platform and module architecture
Planning & MRP
BOM & routing
Shop-floor execution
Quality management
Maintenance
Warehouse & dispatch
Procurement & vendors
Costing & analytics
Integrations
Connected systems and devices
We integrate approved third-party services and existing systems rather than replacing everything at once.
Integrations and connected systems
- Machines and IoT devices
- Weighing systems
- Barcode and RFID
- Accounting systems
- CAD or product-data systems
- Logistics providers
- Industrial data platforms
Data, automation & AI
Where automation genuinely helps
We automate repeatable decisions and reporting, and keep human review where judgement is required.
Data, automation and AI opportunities
- Material requirement runs from plan and stock
- Downtime and OEE-style reporting from machine data
- Quality trend and rejection analysis
- Preventive maintenance scheduling and alerts
- Batch traceability reports for recalls or audits
Delivery roadmap
Build. Deploy. Watch.
Delivery roadmap
Step 1
Discover
Study planning cycles, BOMs, shop-floor routines, quality checkpoints and maintenance practice.
Step 2
Design
Define routings, work-order structures, quality parameters, costing model and shop-floor UX.
Step 3
Build
Build the manufacturing ERP, execution, quality and maintenance modules.
Step 4
Integrate
Connect machines, weighing systems, barcode/RFID, accounting and logistics providers.
Step 5
Deploy
Configure plant environments, device access, security controls, backups and releases.
Step 6
Watch
Monitor device feeds, uptime, data quality and usage with ongoing support.
Expected outcomes
What changes after go-live
Expected business outcomes
- Improved visibility from plan to dispatch
- Reduced duplicate data entry between shop floor and office
- Consistent quality and rework workflows
- Improved batch and serial traceability
- Better exception management for downtime and shortages
- Centralized production and cost reporting
Relevant services
How we deliver this work
Relevant Build Vaillant services
Custom Domain ERP Systems
Purpose-built ERP platforms designed around your industry, operational structure and business processes.
View ERP service detailsSaaS Product Development
Multi-tenant software products engineered from initial concept through launch, scale and continuous improvement.
View SaaS service detailsDeployment, Monitoring & Support
We stay involved beyond delivery—helping deploy, observe and support the products we build.
View Watch service details
Let's scope your manufacturing platform.
Share your current systems, team structure and priorities. We will come back with a module plan, delivery sequence and a first release you can use.